AIT researchers working on ‘made to order’ personalised healthcare technology

Researchers have long suspected that taking a number of prescription medications concurrently, otherwise known as polypharmacy, is a leading cause of therapeutic non-compliance among patients.

For many people, remembering to take a cocktail of medications – in varying sizes, colours, and contexts - can be confusing and overwhelming, ultimately leading to a poorer quality of life and estimated compliance rates of between 50 and 70 per cent.

However, the benefits of polypharmacy can far outweigh the costs, leading, among other things, to an increased life expectancy.

Researchers from Athlone Institute of Technology’s Materials Research Institute combined their extensive knowledge of material science, additive manufacturing, and injection moulding to fix the problem.

Doctoral candidate Evert Fuenmayor and his supervisor Dr Ian Major have developed a blueprint for customisable tablets, capable of combining and releasing drugs in the correct quantities and conditions over a prolonged period of time.

This drug delivery technology, which can either be taken orally or implanted under the skin, can be tailored to the specific needs of the patient as determined by their genetic profile.

“Doctors can use the patient’s genetic profile to predict drug efficacy and guide dosages,” Evert, whose background is in mechanical engineering, explained. “It essentially tells us how an individual will respond to medications.”

The duo began by questioning if 3D printed biodegradable polymers would be suitable vehicles for customisable drug delivery.

“When we started this research, the idea that 3D printing with polymer could be used to deliver drugs to the body was really novel – no one was doing it,” the 29-year-old Venezuelan man said. “What we’ve managed to create is highly personalised, adaptable healthcare technology.”

It took three years for Evert to perfect the technology for tablets, and this formed the basis for his first two PhD publications.

He started off using caffeine as an active ingredient and soon realised that he could change the tablet’s release profile – basically how and when it was delivered - by making small, incremental changes to the settings on his 3D printer.

“We blended and melted the material, made filament with it and fed it into the printer. Depending on which settings we selected, we’re able to get entirely different drug profiles,” he explained. “With as little as two clicks, I could make it so that the tablet could last three days in the body or six hours — it just depended on the needs of the patient.”

The next phase of research, which focused on bilayer tablet development for the delivery of multiple drugs, saw them experiment with more clinically relevant drugs, such as Lovastatin and Hydrochlorothiazide.

These medications are prescribed for metabolic syndrome, which is an amalgamation of diseases that can occur over a person’s lifetime and combines cardiovascular diseases, high blood pressure, cholesterol and fluid retention.

“People don’t even necessarily realise it, but metabolic syndrome is actually the number one cause of preventable deaths in Ireland. There’s a reason why people are being told to cut down on processed foods and saturated fats,” Evert said.

“Aside from the high pill burden associated with polypharmacy, non-compliance can also stem from people who think ‘Oh, I’m feeling ok today, I don’t need to finish my prescription’. But the reality is with strokes, heart disease, and heart failure, they just happen. You won’t feel them coming; it’s not like having a head cold and having symptoms.”

Heralding a new era of modern, highly specialised healthcare, 3D printing technology has the capacity to help people live longer, healthier lives. Potentially, customisable drug technology could be brought to the high street and tablets of different drug profiles could be 3D printed by pharmacists all over the country.

“We’re still learning about how different people react to different drugs and dosages and therapy approaches, so while we’re not there just yet in terms of making this a reality, this is where medicine dispensing is going and what we’re hoping for,” he added.

Evert, who is a recipient of Athlone Institute of Technology’s President’s Seed Fund, was recently awarded the Materials Research Institute’s Best Overall Paper award for his seminal PhD research.

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